What To Look For In A Flight Suit: A Pilot’s Guide

Having the right gear is as important as knowing how to fly the airplane. A flight suit is an important piece of equipment that keeps you comfortable, and prepared for anything.

We'll explore what makes flight suits so special, where and how they’re used, and what to consider when picking one out for yourself.

SUMMARY

  • • Flight suits are designed for function, safety, and comfort.

  • • The difference between flight suits and jumpsuits lies in their purpose and features.

  • • Navy SEALs adopted flight suits for their practical benefits during operations.

  • • Choosing the right flight suit requires evaluating material, fit, and features.

The Purpose of a Flight Suit - Pilot Mall

The Purpose of a Flight Suit

A flight suit is like a pilot’s armor. It’s built to handle the tough conditions you might face in the air. Flight suits protect you from things like extreme heat or cold and even fire, thanks to special materials that don’t easily burn.

They’re also designed for long flights, with breathable fabrics that help keep you comfortable no matter the weather.

The pockets on a flight suit are placed in just the right spots to be useful in tight spaces like a cockpit.

Need to grab a pen, a chart, or a snack? Everything is within reach. They’re also lightweight, so you’re not dragging around extra weight while you’re in the air.

 Flight Suit Cotton/Poly Blend

Flight Suit Cotton/Poly Blend

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Durable, breathable, and packed with pockets, this flight suit is built for comfort and style. Adjustable fit, patch-ready, and available in black, khaki, navy, and olive (XS–5XL). Ready for your next mission?

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A Man wearing a Green Flight Suit in a Park - Pilot Mall

Can You Wear a Flight Suit in Public?

Flight suits are functional, but they also have a certain cool factor. You’ve probably seen military pilots or even civilian aviators wearing their flight suits outside the airfield. But is it okay to wear one in public? The short answer is yes, but with a little respect for what it represents.

If you’re a pilot, wearing a flight suit in public can be a way to show your pride in your profession. That said, keep in mind that it's reflection of the aviation community.

If you are not in the military or a veteran, it might be a good idea to avoid wearing any patches that could mislead others to believe you are a military service member. Be mindful about where you wear them. These symbols carry meaning and should be treated with respect.

Flight Suit vs. Jumpsuit - Pilot Mall

Flight Suit vs. Jumpsuit

At first glance, a flight suit might look like a jumpsuit, but they’re very different.

  • • A flight suit is designed with safety and function in mind.

  • • Jumpsuits are usually made for fashion or simple workwear.

Flight suits are made from technical materials that can handle extreme temperatures and resist fire. They’re also tailored for freedom of movement, so you can handle the controls without feeling restricted. Jumpsuits, on the other hand, are usually made from lighter fabrics and don’t offer the same level of protection.

Why Navy SEALs Wear Flight Suits

You might be wondering, why would Navy SEALs, who aren’t pilots, wear flight suits? The answer lies in how versatile flight suits are. They’re lightweight, dependable, and packed with pockets for carrying important gear.

SEALs often work in extreme conditions, and flight suits give them the protection and flexibility they need to get their tasks done.

The fire-resistant fabric adds a layer of safety, and the design allows them to move freely both in the air and on the ground.

Over the years, flight suits have become a top option for missions that require functional clothing.

A man happily wearing a flight suit- Pilot Mall

What to Look For in a Flight Suit

When choosing a flight suit look for:

  1. Comfort
  2. Resistance
  3. Resilience

Look for materials that are both breathable and fire-resistant.

A good fit is also important—it shouldn’t be too tight or too loose. You want to be able to move easily without extra fabric getting in your way.

Durability is another thing you'll need. A well-made flight suit should stand up to regular day-to-day use, whether you’re flying short hops or spending hours in the cockpit.

Pockets are a must, make sure the suit you choose has enough storage for the items you'll think that you need to have with you onboard the aircraft.

FAQs

Frequently Asked Questions

  • • What materials are used in flight suits?
    Most flight suits are made from Nomex, a fire-resistant material that’s lightweight and durable.

  • • Can civilians wear flight suits?
    Yes, civilians can buy and wear flight suits. Just be sure to respect any patches or insignias that might be on them.

  • • How do you find the right size flight suit?
    Try it on! A flight suit should fit snugly but still allow you to move freely.

  • • How do you care for a flight suit?
    Follow the cleaning instructions carefully. Washing it the wrong way can reduce its fire-resistant properties.

Takeaway

A flight suit is a valuable piece of clothing for anyone stepping into the cockpit. It’s designed to protect, support, and adapt to the demands of flying. This is especially critical for military pilots.

Pay attention to details like material, fit, and functionality in order to find the right flight suit for you. Choose wisely, and your suit will serve you well for every flight.

Interested in Finding Pilot Gear?

Our guides are designed to help!

Did you find this article helpful?

Let us know in the comments if there’s a question we didn’t cover or if you have a favorite flight suit to recommend!

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